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6040 Hydraulic Mining Shovel

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Product Description

The Cat® 6040 is proven and trusted on sites all over the world, with more than 200 currently in operation. It’s known for high performance and high reliability — and now, it’s getting even better. The next generation 6040 is packed with new features, upgrades and enhancements designed to make it more productive, more efficient, safer, easier to operate, simpler to maintain and more.

It’s powered by two updated Cat C32B engines, delivering even greater performance and reliability without sacrificing fuel efficiency. Its heavy-duty undercarriage provides long life in tough conditions, reducing costs and keeping your machine hard at work.

A brand-new, state-of-the-art cab gives operators better control of the machine while keeping them safe and comfortable all shift long. Our patented three-seat design makes training and observing new operators easier than ever. And new safety features help everyone working in, on or around the 6040 get home safely every day.

Specifications
Us
Metric
General
Engine Output - SAE J1995
2079 hp
1550 kW
Bucket Payload
44 ton (US)
40 t
Operating Weight
453 ton (US)
411 t
Note
Specifications above apply to the HRC Face Shovel configuration. Backhoe and Frontless configurations are also available for both HRC and LRC.
Engine
Engine Model
2 x Cat C32B
Gross Power - SAE J1995:2014
2079 hp
1554 kW
Net Power - SAE J1349:2011
1921 hp
1432 kW
Note
Power output relates to highly regulated engines. Lesser regulated engines are also available.
Diesel Engines
Number of Cylinders - Each Engine
12
Bore
5.71 in
145 mm
Stroke
6.38 in
162 mm
Displacement
1959 in³
32.1 l
Aspiration
Turbocharged and air-to-air aftercooled
Components (1)
High-capacity water separator
Components (2)
Two-stage fuel filter with series filtration
Components (3)
Cat Type 4 air filters
Components (4)
Microprocessed engine management
Fuel Tank Capacity
2060 gal (US)
7800 l
Emissions
Meets U.S. EPA Tier 4 Final and EU Stage V emission standards
Electrical System - Diesel Drive
System Voltage
24V
Batteries in Series/Parallel Installation
6 x 210 Ah - 12 V each; 630 Ah - 24 V in total
Components (1)
6 maintenance-free batteries
Components (2)
Lockable battery and starter isolation switches
Components (4)
18 LED high-brightness working flood lights
Components (5)
11 LED service lights
Operating Weights
6040 FS - Standard Track Pads
3.9 ft
1200 mm
6040 FS - Operating Weight
905769 lb
410850 kg
6040 FS - Ground Pressure
24.5 N/cm2 (35.5 psi)
6040 - Standard Track Pads
3.9 ft
1200 mm
6040 - Operating Weight
905614 lb
410780 kg
6040 - Ground Pressure
24.5 N/cm2 (35.5 psi)
Note
1600 mm track pads available as option
Hydraulic System with Pump Managing System
Hydraulic Tank Capacity - Diesel Version - Approximately
958 gal (US)
3626 l
Total Volume of Hydraulic Oil - Diesel Version - Approximately
1532 gal (US)
5800 l
Main Pumps - Diesel Version
4 x Variable Displacement Piston Pumps
Main Pumps - Maximum Oil Flow - Diesel Version
4 x 745 L/min (4 x 197 gal/min)
Maximum Pressure - Attachment
4351 psi
300 bar
Maximum Pressure - Travel
5076 psi
350 bar
Swing Pumps - Diesel Version
2 x Reversible Variable Displacement Piston Double Pumps
Swing Pumps - Maximum Oil Flow - Diesel Version
2 x 661 L/min (2 x 175 gal/min)
Maximum Pressure - Swing Pumps
5080 psi
350 bar
Hydraulic Oil Cooling
Diameter - Fan
60 in
1524 mm
Oil Flow of Cooling Pumps - Diesel Version
2 x 798 L/min (2 x 210 gal/min)
Features (1)
Cooling system fully independent of all main circuits, i.e. controlled cooling capacity is available whenever engine is running
Features (2)
Fan speed is thermostatically controlled
Swing System
Swing Drive
3 compact planetary transmissions with axial piston motors
Parking Brake
Wet multiple disc brake, spring-loaded/hydraulically released
Maximum Swing Speed - Diesel Version
4.8 r/min
4.8 r/min
Swing Ring
Triple-race roller bearing with sealed internal gearing
Features (1)
Dirt wiper
Features (2)
Closed-loop with speed control
Undercarriage
Travel Speed - 1st Stage - Maximum
0.87 mile/h
1.4 km/h
Travel Speed - 2nd Stage - Maximum
1.43 mile/h
2.3 km/h
Maximum Tractive Force
397237 lb
1767 kN
Gradeability - Travel Drives - Maximum
35.9 %
35.9 %
Track Pads - Each Side
42
Bottom Rollers - Each Side
7
Support Rollers - Each Side
2 plus a skid plate in between
Travel Drives - Each Side
1 planetary transmission with 2 two-stage axial piston motors
Parking Brake
Wet multiple disc brake, spring applied/hydraulically released
Components (1)
All running surfaces of sprockets, idlers, rollers and track links are hardened
Components (5)
Fully hydraulic self-adjusting track tensioning system with piston accumulator
Components (6)
Automatic hydraulic retarder valve
Hydraulic Oil Cooling
Diameter - Fan
2 × 1524 mm (2 × 60 in)
Operator's Cab
Operator's Eye Level - Approximately
23.16 ft
7 m
Internal Dimensions of Cab - Length
7.25 ft
2209.8 mm
Internal Dimensions of Cab - Width
5.41 ft
1648.9 mm
Internal Dimensions of Cab - Height
6.75 ft
2057.4 mm
Components (1)
Safety switch for automatic motion shutdown
Components (2)
Pneumatically cushioned and multiadjustable comfort seat with heating and cooling, lumbar support, two-point safety belt, head and arm rests and afety switch for automatic motion shutdown
Components (3)
Roller blinds
Components (4)
Parallel intermittent wiper/washer
Components (5)
All-around safety glass
Components (6)
Operator Protective Guard (Top Guard)
Components (7)
Dual hydraulically driven HVAC system
Components (8)
Independently adjustable seat consoles with integrated joysticks
Components (9)
Additional fold-away auxiliary seat with two-point safety belt
Components (10)
External sun shields at side and rear windows
Components (11)
Emergency egress ladder
Components (12)
Powered 45 access stairway with EH controls and audible alarm plus visual beacon for enhanced safety
Automatic Lubrication System
Capacity - Grease Container
190 gal (US)
720 l
Type (1)
Dual-circuit system with hydraulically driven heavy-duty pumps and electronic time relay control adjust the pause/lube times
Type (3)
Grease filters (200 µm)
Type (4)
Connected to the lubrication system are: - pivot points of attachment, bucket and cylinders
Type (5)
Connected to the lubrication system are: - raceways of the swing roller bearing - two greasing pinions for the internal gearing of the swing ring
Attachments
All buckets (FS and BH) are equipped with a wear package consisting of: (2)
- Wing shrouds on side walls - Heel shrouds at bottom edges
Shovel attachment with unique TriPower kinematics ensuring the following main features: (1)
Automatic roll-back limiter to prevent material spillage
Shovel attachment with unique TriPower kinematics ensuring the following main features: (2)
Horizontal automatic constant-angle bucket guidance
Shovel attachment with unique TriPower kinematics ensuring the following main features: (3)
- Constant boom momentum throughout the whole lift arc - Crowd force assistance
Type (2)
Pressure-free lowering of boom (FS and BH) and stick (FS) by means of a float valve
Type (3)
Wear Package (as per bucket selection)
Type (4)
Catwalks with rails at boom (FS and BH)
Type (6)
Boom and stick thermally stress relieved after welding
Type (8)
Guards for shovel cylinders (FS)
Bucket
Bucket Capacity - Backhoe (heaped 1:1)
28.8 yd³
22 m³
Bucket Capacity - Face Shovel (heaped 2:1)
28.8 yd³
22 m³
Retractable Service Station
Installation
Retractable service station installed underneath the engine module and easily accessible from ground
Operating Weights
6040 FS - Note
Other track pads available on request
Standard/Optional

Standard Equipment

Cat Powertrain
Hydraulics
Electrical System
Undercarriage
Automatic Lubrication System
Operator Environment
Front Attachment
Cat Technology
Service and Maintenance
Safety and Security
Miscellaneous

Optional Equipment

General
Superstructure
Cab
Undercarriage
Miscellaneous
Front Attachment
Cat Technology

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